Y Flexible chain forming line for candies and lollipops

Y Flexible chain forming line for candies and lollipops

In the confectionery industry, flexibility is often just a slogan. At Nuova Euromec, it has become a defining feature of our technology. Our tailor-made flexible lines are built to adapt quickly, and the Y Line is the best expression of this approach.

On our Apollo-Explorer, S38, and S40 lines, a chain die set changeover takes less than five minutes, making it possible to switch between different shapes of the same product—for example, from a round to a square hard candy. With the Y Line, we took this concept further: why not switch between entire product categories in the same amount of time?

The Y Line combines the strengths of the S38 Line and the Apollo-Explorer Line, enabling the production of three distinct product categories on a single line. This is achieved through a new-generation forming machine capable of handling candy die sets, 3D and flat lollipop die sets, and ball lollipop die sets.

To ensure perfect cooling for every product type, the Y Line is equipped with two dedicated cooling tunnels placed side by side: one designed for flat and 3D lollipops and candies, and the other specifically for ball lollipops.

This configuration delivers clear advantages: space saving, energy efficiency, reduced labor needs, and a drastically lower investment cost compared to the purchase of multiple standalone production lines. All of this while preserving high performance, product quality, and maximum versatility with multiple color and filling combinations, fully adaptable to any cooking system, whether batch or continuous.

QUICK FACTS

Application
Ball lollipop
Flat lollipop
Hard candy
Sugar free candy
Medicated candy
High filling percentage hard candy
PRODUCTION SPEED
Lollipops: 600-2200 pcs/min Candies: 300-1500 kg/h PCS/MIN
Filling Options
Liquid
Gum
Chewy
Powder
Color Option
1-4

Batching, sizing and forming

This first stage of the process involves our latest generation batch rollers and rope sizers, designed to be compatible with any cooking system, whether batch or continuous.

The purpose of the batch roller is to homogenize the sugar mass and bring it to the correct working temperature.

When producing multiple colors simultaneously, an additional batch roller or a dual batch roller can be integrated into the line.

If your product requires any type of filling, a dedicated pump or extruder is seamlessly integrated with the batch roller, ensuring precise and consistent dosing from the very start of the process.

After this step, the rope sizer ensures the product reaches the correct diameter before the forming stage.

The forming machine is the core of the entire process, where the chain die sets are set up, and where the forming of the candy, ball lollipop, or flat lollipop takes place.

Our last generation chain die sets are optimized for the application of liquid, powder, or gum fillings, which can range from 10% to 40% depending on the product.

Batching, sizing and forming

Hard candy and flat lollipop cooling

At this stage, our cooling tunnels provide extremely efficient cooling, allowing direct transfer of products from forming to packaging. This result is achieved through direct airflow with six axial fans, ensuring effective and uniform air distribution from the top.

Most tunnel components are fully removable, making cleaning and inspection easy and ensuring the highest hygiene standards throughout the production line.

Hard candy and flat lollipop cooling

Ball lollipop cooling

The cooling tunnel has been designed specifically to keep the spherical lollipop rounded. It’s set up with 5 moving trays that keep the product moving while cooling it at the same time.

Cooling is achieved through direct airflow generated by high efficient fan unit, ensuring uniform distribution from above.

For maximum hygiene and easy maintenance, most tunnel components are removable, making inspection and cleaning straightforward while safeguarding product quality.

Ball lollipop cooling
Net Globe

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