S31 – Chain forming line for chewing gum
S31 – Chain forming line for chewing gum
The S31 models stand apart from the Apollo Soft lines thanks to their extrusion-based process instead of batch rolling, making them ideal for the high-speed production of filled chewing gums.
Extrusion technology provides a wide range of design options, enabling the creation of striped, multicolor products and, thanks to a new chain die set generation, 3D gum products with more realistic looks. In addition, the chain die system allows for the inclusion of liquid or powder fillings, such as chocolate, syrups, or jams.
Like most Nuova Euromec production lines, the S31 is equipped with a forming machine engineered for quick die set changes, ensuring rapid production shifts and maximum flexibility.
QUICK FACTS
Pre-Extruding, Extruding and Sizing
The process begins with pre-extrusion and extrusion, ensuring consistent temperature and continuous output.
The extruder produces a rope of gum that is immediately coated with talc or a releasing agent through a dedicated dosing unit, preventing sticking and preparing the rope for forming.
After this step, the rope sizer ensures the product reaches the correct diameter before the forming stage.
Tempering and Chain Forming
Before entering the forming stage the product passes through a tempering belt. This step lowers the temperature and relieves internal tensions, allowing the product to release the natural “shrinking effect” and ensuring it is perfectly conditioned the following part of the process.
At the heart of the line is the forming machine which operates with next-generation chain die sets designed for reliability and versatility.
These dies are optimized for the application of liquid or powder fillings, ensuring precision even at high speeds.
The entire forming process runs at a constant speed of 35 to 110 m/min, monitored by dedicated sensors placed before, during, and after forming.
A PLC-controlled system synchronizes the forming machine with the rest of the line, guaranteeing smooth, consistent operation.
Cooling
The process concludes with high-efficiency cooling tunnels, enabling the direct transfer of products from forming to packaging.
Cooling is achieved via direct airflow. For ease of cleaning and maximum hygiene, most tunnel components are fully removable, ensuring straightforward maintenance and reliable performance, and a CIP system is optionally available.
Via Trieste, 62, 24057 MARTINENGO, BERGAMO, ITALY.
P.IVA: 01018720167 - C.F.: 04967750151
Cap. Soc. 51.480,00€
