Apollo soft – Chain forming line for chewy candy

This first stage of the process involves our latest generation batch rollers and rope sizers, designed to be compatible with any cooking system, whether batch or continuous.

The purpose of the batch roller is to homogenize the sugar mass and bring it to the correct working temperature.

When producing multiple colors simultaneously, an additional batch roller or a dual batch roller can be integrated into the line.

If your product requires any type of filling, a dedicated pump or extruder is seamlessly integrated with the batch roller, ensuring precise and consistent dosing from the very start of the process.

After this step, the rope sizer ensures the product reaches the correct diameter before the forming stage.

Before entering the forming stage, the product passes through a tempering belt.

This step lowers the temperature and relieves internal tensions, allowing the product to release the natural “shrinking effect” and ensuring it is perfectly conditioned for the following part of the process.

At the heart of the line is the forming machine, which operates with next-generation chain die sets designed for reliability and versatility.

These dies are optimized for the application of liquid or powder fillings, ensuring precision even at high speeds.

The entire forming process runs at a constant speed of 35 to 110 m/min, monitored by dedicated sensors placed before, during, and after forming.

A PLC-controlled system synchronizes the forming machine with the rest of the line, guaranteeing smooth, consistent operation.

At this stage, our cooling tunnels provide extremely efficient cooling, allowing direct transfer of products from forming to packaging.

This result is achieved through direct airflow with axial fans, ensuring effective and uniform air distribution from the top.

Most tunnel components are fully removable, making cleaning and inspection easy and ensuring the highest hygiene standards throughout the production line.